Weiler 640 Blow/Fill/Seal Machine

Specifications
| Manufacturer | Weiler |
| Model | 640 |
| Condition | Refurbished |
| Stock Number | GP BFS20031 |
| Container Sizes | 1mL and 5mL |
| Number Of Cavities | 48 |
| Container Material | Low-Density Polyethylene (LDPE) |
Description
Key Highlights:
- OEM refurbished by Weiler Engineering in 2022
- 48-cavity Blow Fill Seal configuration
- Tooling for 1 mL and 5 mL containers
- Suitable for LDPE container production
- Electronic filling system
- 8-cavity non-programmable parison head
- New controls installed as part of the 2022 refurbishment
- New SVP / respule tooling
- Numerous machine assemblies renewed or refurbished
- Available for inspection in the United States
Machine Overview
GlobePack Equipment is pleased to offer this Weiler ASEP-TECH® 640 Blow Fill Seal machine, configured as a 48-cavity system for the production of 1 mL and 5 mL LDPE containers.
The machine underwent a significant OEM refurbishment by Weiler Engineering in 2022, making this a particularly attractive opportunity for pharmaceutical manufacturers looking for proven Weiler Blow Fill Seal technology without the capital cost and extended lead time normally associated with purchasing a new BFS system.
As part of the refurbishment, the machine received new controls, new tooling for 1 mL and 5 mL container formats, new SVP / respule tooling, together with the refurbishment or replacement of numerous machine assemblies.
The machine is equipped with an electronic filling system and an 8-cavity non-programmable parison head.
Current Configuration
The Weiler 640 is currently configured for:
- 1 mL container production
- 5 mL container production
- 48-cavity operation
- Low-Density Polyethylene (LDPE) resin
- Electronic filling
- SVP / respule applications
The 1 mL and 5 mL tooling supplied with the machine provides an excellent starting point for manufacturers producing small-volume sterile liquid products.
2022 Weiler Engineering Refurbishment
A major advantage of this particular machine is the refurbishment carried out directly by Weiler Engineering in 2022.
The refurbishment included:
- New machine controls
- New 1 mL tooling
- New 5 mL tooling
- New SVP / respule tooling
- Refurbishment and/or replacement of numerous machine assemblies
- General system refurbishment by the original equipment manufacturer
For buyers considering an established Weiler BFS platform, the OEM refurbishment materially enhances the attractiveness of this machine compared with an older system that has remained in its original configuration.
Blow Fill Seal Technology
Blow Fill Seal technology integrates the formation, filling and sealing of a plastic container within a highly automated manufacturing sequence.
During the process, pharmaceutical-grade polymer is extruded into a parison, the container is formed within the mould, the product is filled into the newly formed container, and the container is then hermetically sealed.
This highly integrated process is designed to minimise operator intervention during the critical container formation and filling sequence and is widely used throughout the pharmaceutical
industry for sterile liquid products.
Typical Applications
Depending on product requirements, validation and final machine configuration, BFS technology is commonly used for products including:
- Small-volume parenterals
- Ophthalmic products
- Respiratory / nebuliser solutions
- Saline solutions
- Sterile water products
- Unit-dose pharmaceutical liquids
Any intended application should be technically evaluated against the existing machine configuration, tooling and process requirements.
Tooling/Formats Included
The machine is supplied with tooling for:
- 1 mL containers
- 5 mL containers
Further tooling information, container drawings and available technical documentation can be provided upon request
















